The Sustainability of Resources and Energy

Progress Report 1 - Processable Organic Photovoltaics, The world's highest conversion efficiency of 9.2% has been realized

The world's highest conversion efficiency of 9.2% has been realized

Photovoltaic modules have attracted increasing attention as a clean, sustainable, and safe form of energy that helps prevent global warming. Mitsubishi Chemical is drawing on technologies for applying organic compounds that it has been developing since its foundation, in its quest to find practical application for flexible and lightweight printable Organic Photovoltaics (OPV) that offer features very different from existing photovoltaic modules. The new generation of OPV can be used in places and on objects once inconceivable. Thin OPV modules may be attached to the entire body surface of electric vehicles to obtain power. Power can also be generated on the outer surfaces of buildings and on the walls of sunny and comfortable living rooms. Given the highly innovative nature of this product, there are many challenges to overcome before the product is fully developed and the manufacturing technologies are established. However, Mitsubishi Chemical has made steady progress toward solving energy issues in a KAITEKI society.

Business development to date - Utilizing accumulated technologies, began development of photovoltaic modules for the new era, Progress in fiscal 2010 - Attained the world's highest conversion efficiency for OPV, Future development and target - Targeting a 2015 start of volume production by continuing to enhance conversion efficiency and enlarging the modules

Flexible and lightweight photovoltaic modules for the new era

From its very earliest days, Mitsubishi Chemical has been developing applied technologies for organic compounds, which are obtained as by-products in the manufacture of petrochemical products. The Company has used these technologies to consistently create new products, including organic photo-conductors used with copiers. In recent years, we have worked on highly innovative solar cells called printable OPV, again relying on our accumulated technologies. Given the urgent need for specific action to combat global warming and protect the environment, photovoltaic modules are drawing worldwide interest as a clean, sustainable energy source. Today, the type in most common use is the crystalline silicon photovoltaic module. While their conversion efficiency and cost performance have significantly progressed, crystalline silicon photovoltaic modules have found only limited application. This is because they are built on a glass substrate, making them hard and heavy. OPV, in contrast, are made by applying organic semiconductor materials on a thin substrate of plastic film or metal. They are noted for being flexible and lightweight. Since 2008, Mitsubishi Chemical has made a sustained effort to develop practical application for OPV modules.

Structure of an OPV module

OPV module featuring flexibility and reduced weight OPV module featuring flexibility and reduced weight
Structure of an OPV module
Progress in fiscal 2010

Achieved world's highest conversion efficiency with OPV

Milestones for High-Efficiency OPV

Milestones for High-Efficiency OPV Further improve photovoltaic conversion efficiency
Although the conversion efficiency of Mitsubishi Chemical's OPV was only about 3.4% when development work began in 2008, it continued to improve steadily with technological advances. Conversion efficiency of 9.2% was attained in March 2010 and 10.1% in June 2011, both figures the highest in the world for OPV.. The development team aims to raise the conversion efficiency to 15% and bring the product to market in 2015, a target it is confident of achieving.
At the same time, work is also underway to enlarge the modules, which is essential for their practical application. Steady progress in this regard was also made during fiscal 2010. Construction of pilot facilities where large modules can be manufactured is scheduled to get underway from fiscal 2011, with a plan to conduct demonstration tests of planned applications.
OPV modules, which can be manufactured using a process similar to printing, are ideal for volume production. As a thin, flexible film, they can be attached to automobiles and the outer walls of buildings, and can even be used as wallpaper. Continued technological advances could enable the modules to be printed directly onto three-dimensional objects. OPV clearly have excellent potential for resolving energy issues in a way suitable for a KAITEKI society.

Another photovoltaic module business for market frontier

gioa

While developing practical application for its next-generation OPV, Mitsubishi Chemical has also been marketing its amorphous silicon photovoltaic modules, which are flexible and lightweight, similar to OPV. We are working in collaboration with our partners to open up new markets for both photovoltaic and OPV. We have already established a brand, which we call "gioa." Applications that benefit from features different from crystalline silicon photovoltaic modules, which are already widely used, are being developed. We aim to combine the new modules with different building materials and use them on automobiles. In 2010, modules were mounted on the tubular structure of a mobile phone base station and on the curved wall surfaces of office buildings; examples of applications available only to flexible and lightweight photovoltaic modules. New photovoltaic modules completely unlike conventional models are opening up potential applications in locations where installation using crystalline silicon models is difficult. These initiatives demonstrate our strengths as a comprehensive chemical product manufacturer, capable of developing optimum photovoltaic module products out of different base materials, whether plastic or metal.

Base station for mobile phones (Kochi) Base station for mobile phones (Kochi)
JR Meguro Green Building (Tokyo) Name: JR Meguro Green Building (Tokyo)
Contractor: JR East Building Co., Ltd.
Design and supervision: First Class Architect's Office,
JR East Building Co., Ltd.

In My View

Izuru Takei

Sharing ideas for manufacturing new materials and devices, with the aim of practical application

Izuru Takei
OPV Project
Mitsubishi Chemical Group Science and Technology Research Center, Inc.

While OPV is noted for its flexibility and lightness, the challenge has been to improve efficiency. Thanks to the sustained efforts of our entire team, we have now achieved a conversion efficiency of more than 10%, the highest level in the world. We are past the stage of dreaming; practical application for these modules is now a very realistic target.
Day in and day out, we have been experimenting with new materials and device manufacturing, sometimes in small steps and sometimes audaciously. When we check a display monitor to measure the electric current generated by exposing the new samples to light, we feel like figure skaters or gymnasts viewing the electronic scoreboard. Going forward, we will accelerate our R&D efforts to embody our corporate philosophy of "Good Chemistry for Tomorrow – Creating better relationships among people, society, and our planet."

Naomi Kusaka

Proposing new value with the gioa brand

Naomi Kusaka
OPV Business Development Department
Mitsubishi Chemical Corporation

In a fiercely competitive market for photovoltaic modules, Mitsubishi Chemical has sought to rapidly establish the gioa brand and expand its business. As a consequence, recognition of our gioa series is gradually increasing.
In view of growing expectations for wider use of natural energy, we have sought daily to propose new value to our customers, drawing on our ability to apply diverse products ranging from crystalline silicon types to unique and lightweight BIPV (Building Integrated PhotoVoltaic) modules using amorphous silicon photovoltaic cells. We will also incorporate feedback into the development of OPV, aiming to meet market needs and add the products to the gioa series at the earliest possible stage.

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